How non-CAD users can stay connected to all the stakeholders in an organization?

Design and manufacturing companies typically consist of multiple CAD, CAE and CAM applications. It is often a challenge for the managers and other team members who don’t have direct access to these applications to view, review and have discussions on design modifications with stakeholders across the organization.

Non-CAD users face multiple hurdles in order to stay connected. Some of them are listed below:

  1. Difficulty to access the updated information each and every time
  2. Effective communication with stakeholders
  3. Accessing the right data anywhere and anytime
  4. Connect different stakeholders and review designs on the fly if the organization is in a multi-CAD environment
  5. Communication with respect to new concept designs is difficult without CAD environment

Dassault Systèmes’ 3DEXPERIENCE web user interface – Platform Contributor (PCS) role addresses these challenges. Some of the benefits of the role is listed below:

  1. Manage and collaborate the data in real time on Cloud
  2. Store, share, search, manage, view, review, compare, navigate the 3D content and documents in the web interface itself
  3. Latest web browser and a good internet bandwidth is good enough to access the application
  4. Access multi-CAD data
  5. Perform basic change management and project management
  6. Save time and minimize errors using PLM approach to ensure cross-functional teams are always working with the recent updated versions of the design
  7. Quickly review and validate designs with 3D visualization, markup and geometric analysis tools for 3D comparison, measurements and sectioning

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There are two configurations in Dassault Systèmes’ 3DEXEPRIENCE platform. They are Collaborative Business Innovator and Collaborative Industry Innovator. These configurations are explained in brief in the below infographics.

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Impact of COVID – 19 & how it accelerated the adoption of disruptive technologies

The lockdown, necessitated by the spread of COVID-19 pandemic was beyond imagination. It made majority of the people restrict themselves to their houses. The traditional way of functioning in offices and organizations came to an abrupt halt. The important question in this situation was how to manage work and how to make sure business continues.

The pandemic and the eventual lockdown paved way for new technologies and new normal which had to be adopted. It is during this critical situation, many of the business firms started looking at cloud-based solutions as an alternative instead of traditional on-premise solutions which required physical presence of personnel at office premises to perform the assigned tasks.

The pandemic, in fact, accelerated companies in India to quickly adopt cloud-based solutions irrespective of their scale (be it medium or large enterprise). In some cases, companies adopted stage-wise and requirement-based cloud adoption and in other cases, they adopted cloud solutions fully.

According to one survey, more than 60% of Indian organisations plan to leverage cloud platforms for digital innovations as the firms re-strategize their IT infrastructure. Even though cloud was adopted by some organizations much before the pandemic, the current situation accelerated their transition towards cloud solutions – Infrastructure as a Service (IaaS), Platform as a Service (PaaS) and Software as a Service (SaaS).

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Dassault Systèmes’ 3DEXPERIENCE on Cloud solutions provide a complete suite of industry leading solutions in turning various innovative ideas into reality in the areas of design, engineering, manufacturing, production, simulation, governance and collaboration.

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The platform helps in connecting all the stakeholders of the organisation. Employees can access applications such as CATIA, SIMULIA, ENOVIA and DELMIA on the cloud and get the right data to work on as the platform provides access to the latest and updated data.

Dassault Systèmes’ 3DEXPERIENCE is the business solutions platform which enables companies to connect with their suppliers, customers as well as internal teams. This makes the feedback process from customers, work status updates by suppliers and internal teams quicker.

Will data security be compromised after adoption of cloud solutions?

Many companies are reluctant to deploy cloud-based solutions because of data security issues. To address this issue, the security processes of 3DEXPERIENCE on Cloud platform follows industry standards such as:

  • ISO 2700x standards and in particular Implementation Guide ISO 27002
  • NIST 800 series
  • OWASP methodologies
  • CobIT framework

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Will moving to cloud-based solutions increase my ROI?

Adoption of cloud-based solutions will drastically reduce the Total Cost of Ownership (TCO). Reduced TCO implies greater ROI. The below infographic shows how an organization can reduce costs by moving to cloud-based solutions.

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These benefits and security standards and the current pandemic situation make Dassault Systèmes’ 3DEXPERIENCE platform as the most secure and desirable platform by organizations.

How 3DEXPERIENCE On Cloud Adoption Helps Maintain Digital Continuity in Organizations

“Cloud” has been the buzzword for the past few years. Many companies have identified the upcoming business needs and challenges and have adapted by shifting to On-Cloud solutions. Decision makers need to be always connected digitally with the respective stakeholders.

The main conundrum now is that how can design and manufacturing be connected through cloud. Based on interactions with customers, some of the challenges perceived by them are listed below:

  1. How can digital continuity be maintained from RFQ to marketing and sales?
  2. How to connect service providers and respective stakeholders all the time by maintaining the same data connectivity?
  3. How to perform design, reviews, manage projects, conduct live digital meetings and so on?

Below are the 10 ways how the adoption of 3DEXPERIENCE On Cloud from Dassault Systèmes has helped customers tackle these challenges and maintain the digital continuity.

  1. 3DEXPERIENCE On Cloud provides a holistic real-time visibility of business to all stakeholders connecting people, ideas, data and solutions in a single collaborative and interactive environment.
  2. Cloud enables everyone involved in the project to interact, imagine, design, simulate and deliver.
  3. With the help of Cloud, collecting, importing and sharing project data can be done immediately to the respective team. Data can be stored in 3DSpace, a centralized server of Dassault Systèmes maintained by Amazon Web Services.
  4. Assigning and managing tasks or projects between different stakeholders and tracking the projects through web can be done by Cloud.
  5. Design reviews can be done on the fly irrespective of the location.
  6. Using Market Place and Part Supply accessibility, order can be sent to the certified suppliers or vendors.
  7. The Cloud solution is cost effective and provides immediate access to users.
  8. Cloud is adaptable, flexible and scalable with automatic updates.
  9. It enables faster collaboration by enabling accessibility anywhere, anytime and on any device.
  10. It is secure with protected environment.

 

The cloud-based 3DEXPERIENCE platform provides access to a growing portfolio of solutions that work together seamlessly. Some of them are discussed below in detail:

  1. Collaborative Business Innovator
    • Express innovative and creative ideas with communities seamlessly.
    • Digital connect with live dashboards assists in collaboration.
    • Can sketch and share ideas on the fly with the help of this solution.
    • Instant contribution makes the discussion more interactive and expedites decision making.

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  1. Project Planner
    • Collaborative project planning with real time KPI monitoring.
    • Assign tasks to the respective users with deadlines and tracking the same with seamless integration.
    • Project planner dashboard can be accessed through mobiles, iPad and PCs anywhere anytime.

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  1. 3D Innovator
    • Can do web based parametric design which helps to design anywhere, anytime and on any device.
    • Design and assemble parts, design guidance for topology, non-parametric optimization and accesibility to marketplace to 3D print the components.
    • Can manage complete PLM which improves efficiency, quality, productivity and innovation

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  2. Lean Team Player

    Manufacturing teams can conduct digital meetings, track with the inbuilt lean principles with virtual models, process and resources

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Why Data Driven CAD is Preferred over File Based CAD

The need for PLM integration with CAD is one of the key concerns of any engineering company to stay competitive and launch the product in the market in a short duration.

If you are in the process of replacing your file-based CAD system with data-driven CAD, then Dassault Systèmes’ 3DEXPERIENCE platform is the way to go.

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3DEXPERIENCE platform boasts of distinct features like cloud based, data driven and all-in-one PLM experience which will ease any typical workflow and support faster go-to market strategy.

3DEXPERIENCE is available on Premise and also on Cloud. This eliminates file-based data storage which has an impact on real time digital continuity.

One of the unique values of having database driven CAD system is that it gives access to store the data in the server and thereby restricts saving it locally. All the stakeholders can access the data based on their roles which is assigned by the admin. It also allows external suppliers and customers to connect to the platform, access relevant data, collaborate and accomplish the task thereby expediting decision making.

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Often many projects get delayed or overshoots budget because of the discontinuity of the digital data flow. The major advantage of a data driven platform is to access a “single source of truth” which means if any data is modified, then it is available for all the stakeholders in real time. They will always have the access to updated data.

Imagine that there are multiple work locations and team members working on the same project. Any changes in part or assembly will automatically be updated to all the stakeholders no matter where they are working.

Analysis is one of the crucial areas which can accelerate the product launch. More often, products are validated in a digital platform instead of a physical test. In this scenario, design data should be imported to analysis software and any change in the design has to be communicated to the design team. Once the design changes are done, the design team needs to push data to analysis software manually. This process often leads to data loss and is also time consuming. However, with 3DEXPERIENCE platform, all the stakeholders of the project (analysis team is also one of the stakeholders) can get real time data without any data transfer out of the platform. Since the data is stored in server, all the users will have access to the latest data with respect to the assigned project.

The CATIA 3DEXPERIENCE platform is much more than a CAD software. It also manages end-to-end workflow, deliverables and project deadlines. Since the platform is data driven, project managers can access all the data which is related to the project and make better decisions so as to accelerate the product launch to the market.

3DEXPERIENCE has two different interfaces: web and native interface. Social, collaborative and information intelligence apps will work in web interface without any installation. The native apps however require installation. All the 3D modelling and simulation apps such as CATIA, SIMULIA and DELMIA are part of native apps.

Today the market is more demanding and competitive. 3DEXPERIENCE will definitely help companies to stay competitive and create sustainable growth.

Material Calibration in 3DEXPERIENCE Platform

What is Calibration?

Calibration is the comparison of measurements with a standard, accurate reference. The mathematical material model is generally defined using equations. This mathematical model represents the response of the material, constitutive behaviour and parameter dependency for material behaviour. Material calibration techniques helps to achieve optimum, best fit or closest value of material laboratory test data concerning the actual material behaviour. In this blog, material calibration capabilities of 3DEXPERIENCE platform are discussed in detail.

Why Material Calibration?

The main reason behind material calibration is to avoid the challenges and lengthy process of advance material modelling in Finite Element Analysis. For example, in the case of hyper-elastic materials generally, we have laboratory test data so as to understand which strain energy potential or coefficient would be best suitable. In such a scenario, material calibration will be of help.

The manual calibration process is time consuming, difficult and might not be accurate which might lead to errors whereas the calibration process in 3DEXPERIENCE uses similar data points which are obtained during laboratory tests. It will also capture proper behaviour and reduces errors between test data and material model.

General Process of Calibration:

  1. Import the Test Data
  2. Select the material model and apply various filters
  3. Execute the calibration process

Calibration example using 3DEXPERIENCE platform:

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The above window shows the Calibration tab and other tab is about the imported test data. Calibration tab consists of several settings to work smoothly on imported data.

Importing and processing Test Data:

Material can be imported from CSV, XLS and text format. Units and time have to be defined and temperature can be used if needed. Input data can be processed using decimation, smoothing and zero shift option. If many data points are used, then there are chances of errors or increase in execution time. In such a scenario, decimation option can be used to define the range of data to choose for execution by defining upper and lower limits just by dragging through the plot area.

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Further, material model needs to be selected and the model depends on execution and numerical modes. For example, available models for numerical modes are linear elastic, hyper elastic, hyper foam, parallel rheological framework (including two-layer visco plastic) and user defined material. Analytic mode offers hyper elastic and hyper foam models.

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Execution mode covers variety of material models of which most of them are implemented in Abaqus. Numerical mode generally takes more time to execute over analytical but it calibrates the material as accurately as possible. Since it uses Abaqus code material subroutine, it may be slower but it covers large number of material models and is efficient. Analytical mode is faster as it uses built-in equations of mathematical models.

Correction of Imported Data:

Correction of imported data can be done through various error measure settings such as:

  1. Coefficient of Determination
  2. Mean Square Error
  3. Mean Absolute Error
  4. Root Mean Square Error
  5. Relative Square Error

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Along with error measure settings, there is also flexibility to choose optimization algorithms, solver settings and selection of units.

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Executing, Saving and Exporting Material Model:

Once the optimization control is done, material model is finalized for execution. It is possible to enter the initial and known value for material model but not necessary. Once the execution is completed, the calibration history panel appears and the selected material parameters are also updated in the calibration setup panel.

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The final result can be saved in the material pallet by creating a new material so that it can be used in 3DEXPERIENCE platform as and when required. Also, if execution in Abaqus is required, then the pallet can be exported as .inp file but unit selection must be done prior to exporting the data.

Conclusion:

The 3DEXPERIENCE – Material Calibration apps offer many options to calibrate the material model, specifically the new and complex material models such as hyper elastic, non-linear viscoelastic material and prony series. It is definitely a choice for faster and error free calibration.

How CATIA 3DEXPERIENCE helps in the design of hydroforming-manufactured parts

Introduction:

There is always a challenge to meet the high expectations of auto and aero industry when it comes to the parts. The suppliers need to maintain industry standard accuracy and precision in these parts. These parts undergo processing to achieve the desired component dimensions keeping their end application in mind.

One has to also go through documentation, various processes and extensive quality checks to deliver as per industry standards due to demand in the projects. To ensure this, one can rely on effective and standard engineering processes. One such process is Hydroforming.

Hydroforming process involves a hollow tube of metal (aluminum) placed inside a negative mold that has the shape to be achieved. A hydraulic pump injects fluid at very high pressure in the inner portion of aluminum tube which causes it to expand until it results in the desired shape.

Sheet Hydroforming: This process was originally patented in the 1950s when it was called hydramolding by Fred Leuthesser, Jr. and John Fox.  This process helped to meet the parts supply for auto, aero and other OEMs effectively by easy workability of the process on various metals such as brass, aluminum, stainless steel and low alloy steel. These metals and alloys are lightweight in nature and has high stiffness structurally which is passed on to the finished parts. The hydroforming process can produce complex shapes, stronger, lighter and more robust unibody structures which are predominantly used in parts of automobiles. This process is used in high-end sports car manufacturing industry and in aluminum tubes for bicycle frames.

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Advantages:

  • Hydroforming is better compared to solid stamping for manufacturing complex shapes with concavities (which is impossible or difficult with standard solid die).
  • Stiffness-to-weight ratio and lower unit cost of hydroformed parts are some of the other benefits when compared to traditional stamped and welded parts.
  • Generally, cold forming metals like copper, high strength alloys, stainless steel, brass, carbon and aluminum are best suited for hydroforming process.

3DEXPERIENCE CATIA – It helps in achieving the design of parts to be manufactured with hydroforming keeping in mind the process and various industry standards.

The image below shows a typical automotive industry process for car door part. This part is designed using 3DEXPERIENCE CATIA application.

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Parts and components are designed with hybrid approach using both surface design and hydro-formed design. One can achieve concepts of surface creation and web creation, detailed design and manufacturing preparation with hydro-formed sheet metal application.

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