PLM Readiness Check for your Organization

PLM Readiness Check for your Organization

During the current challenging times, identifying the right solutions & technologies and adopting them in the organization is arduous and tricky. Moreover, your organization needs to be ready to adapt the changes that the technologies bring into your process, resources, and the work culture. Therefore, your organization must plan ahead before deciding and investing on any software and implementing it. It applies the same for every specific business functions of an organization as well with R&D, Design & Development, Engineering in particular as these are important & core functions of any discrete manufacturing organization across multiple industry verticals.

It is observed that many organizations find it difficult to have a defined process set within an R&D function due to various factors like customer dynamics, unpredictable demands, market changes, product complexities, etc., which leads organizations to look for technologies & solutions that can address these challenges to a major extent. Although ERP and other enterprise solutions are in use in many organizations, the R&D function is left out of this connected ecosystem for some reason and/or limitation of these systems in addressing their challenges. R&D departments still works in a silo with limited connectivity and using legacy or outdated systems like excel, PDM systems, etc.

This led to the evolution of Product Lifecycle Management (PLM) applications specific to R&D businesses (like what ERP is for operations) to address their challenges with a whole lot of configurable solutions within it based on the best practices adopted by successful organizations.

Now, there arise the questions – is your company ready for a PLM solution to help increase efficiency and improve collaboration?   What are the steps to be taken before you push the PLM start button?

Organizations have to carry out an assessment or readiness check and understand what is needed out of the PLM system implementation for their business in the near term and in the long term. Below are some of the business drivers which are common and your company may have a few or a combination of them.

  • Your company is diversifying and increasing the product variants and so is the production, workflow and data. In this situation, PLM is needed. PLM helps to scale your business as it acts as a central repository of data and manages all the information flow from concept, through production, and end of the product life cycle.
  • PLM supports global collaboration and international manufacturing. So, if you are planning to expand your business in international markets, PLM helps you monitor in real-time from anywhere. PLM smoothens your operations and data validation processes and helps you meet quality assurance standards efficiently, which eventually results in an improved brand name. Increased product complexities & design changes with multiple authoring tools in use.
  • Improve time to market & contain innovation cycle times thus lowering development cost while delivering more transparent and reliable results.
  • Deliver new and innovative products to the market in short cycles at a competitive price to meet consumers demand
  • Optimize product costs early in design
  • Gain market share by collaborating with customers and suppliers to deliver targeted products quickly

If any or all of the above are your business drivers, it is the right time for an organization to invest on PLM system to remain competitive and profitable and look at a systematic way of approaching it through strategic planning to follow a roadmap that produces tangible results over a period of time in terms of profitability and competitiveness. The following points have to be considered that we recommend to all organizations planning to invest on & implement the right PLM system.

  1. Form a PLM committee
  2. Identify your business drivers
  3. Create AS IS and TO BE business processes
  4. Identify the right PLM solution
  5. Form an implementation team
  6. Introduce Change Management
  7. Choose the right PLM partner
  8. Implement PLM Software
  9. Training Plan
  10. Test the Software and Go Live
  11. Measure Success

Once the PLM readiness check is assessed and you have decided to embark on the PLM journey, the primary & most important factor for any successful PLM implementation is selecting the right PLM software & the partner/vendor which undoubtedly requires a lot of investor’s time and energy, but is worth that time. PLM software system will stay with the company for many years, so too will the PLM partner.

EDS Technologies has helped multiple organizations in sizing the requirement and configuring it for multiple customers in India starting from the initial assessment. EDS Technologies is the platinum partner to Dassault Systemes and which is a market leader in PLM solution. It has the right blend of solutions to address end to end requirements for all R&D processes. Below are the set of Dassault Systemes suite of PLM solutions & offerings – industries-specific & process-specific solutions.

PLM readiness check for your organization

Solutions

  • Specific Industry Solution Experiences which addresses the below and much beyond:
    • CAD-authoring tools integration
    • Program & Project management
    • Document Management
    • Change management
    • Bill of Material management
    • Variant Configuration
    • Collaborative Product Development

 

Revolutionize Medical Device Industry with Sustainable Innovation

The healthcare industry, alternatively referred to as the medical industry or the health economy, encompasses a diverse range of economic sectors dedicated to providing products and services aimed at addressing the various needs of patients across curative, preventive, rehabilitative, and palliative care domains. To address the demands of individuals and society, interdisciplinary teams of skilled professionals and para professionals work as part of the modern healthcare industry, encompassing three essential branches: services, products, and financing.

The healthcare sector is among the largest and fastest growing in the world. It accounts for more than 10% of the GDP in many developed countries, a significant portion of the economy.

Remarkable technological advancements have been made in the healthcare sector to extend and improve the quality of life for many people. Things that were supposed to be inconceivable a few years ago are now coming to pass. The product development of medical devices has a bright future. However, there are a lot of challenges. Here are some challenges that will be faced when bringing new devices to market.

 

Accelerate the Product Development Speed with Integrated Interface for Modeling & Simulation

Modeling and simulation create more design options in a low-risk and low-cost environment faster. Each product lifecycle stage is optimized for speed and efficiency through democratization beyond the specialists to help companies:

  • Understand the physics affecting device performance to comply with Statutory requirements
  • Expedite testing and approval processes with alternatives to costly animal and human testing
  • Streamline manufacturing processes for faster & smarter decision making

 

 

Product Complexity and Change Management while Reducing the Risk of Non-Compliance

The process of handling quality issues such as Corrective and Preventive Actions and product complaints is the single most significant source of regulatory risk for medical device manufacturers today worldwide.

Effective and efficient management of quality issues by improving traceability and compliance to industry standards and QMS while eliminating non-value-added activities to reduce waste and deliver unmatched quality, safety and potency reduces regulatory risks and enhances compliance.

 

 

Deliver Patient-Centric Experiences

Medical device manufacturers are investigating ideas to deliver superior personalized, patient-centric experiences that improve patient health. This shift in innovation is focused on both the therapies and medical technologies they create and the processes that support their ecosystem.

Delivering life-like, multi-scale and multi-physic models, enabling an end-to-end virtual environment for accelerated collaborative innovation, is one of the predominant challenges that medical device manufacturers face in current scenarios.

 

Knowledge Capitalization

Medical device manufacturing companies operate in numerous isolated divisions. To manage this, many organizations have structured, complex, matrix-based organization structures attempting to enhance cross-division communication and data exchange to streamline internal processes. However, the scope is beyond the actual requirements and norms under compliance and regulations.

The digitalization of businesses that leverage continuity across the entire innovation team will address this challenge. This will transform how they innovate and operate, driving significantly enhanced margins with patient-centric experiences and increased productivity and profits.

 

Revitalize the Value Chain

Healthcare companies look to enhance their competition by accelerating innovation, maximizing ROI and creating new, connected experiences for their patients. Business leaders see significant growth in collaborative invention, and new models will emerge throughout the manufacturing value chain and traditional supply chains.

 

Transform Development & Manufacturing Operations

Decision makers or stakeholders in the healthcare industry must continually evaluate how to improve manufacturing processes to drive efficiency, quality, and performance. Leveraging digital design and production processes presents an opportunity to accelerate innovation and new product introduction.

Setting up digital manufacturing, planning and execution solutions, delivering agile manufacturing and planning operations, and offering real-time visibility and control over the business processes performed by plants and suppliers are some of the critical challenges that need to be addressed to run the development process efficiently. 

Dassault Systèmes’ 3DEXPERIENCE Platform is a one stop solution which combines engineering, quality and regulatory compliance business processes. Companies can accelerate the product development process, enhance innovation, and deliver products in compliance with regulatory norms and patient-centric approach by implementing the digital experience platform.

 

To get more information on how the 3DEXPERIENCE Platform drives the innovation in the medical industry, please reach out to us at marketing@edstechnologies.com

 

Achieve Product Design Excellence with CATIA 3DEXPERIENCE

CATIA is one of the widely used software applications for product design across various industries. CATIA has helped organizations to conceptualize, design and conform to the ever-changing industry standards and requirements. Across industry lines, CATIA still proves to be the most preferred product design application for any organizations.

CATIA, now powered by the 3DEXPERIENCE platform delivers unmatched capabilities of integration with existing processes and tools of any organization. 3DEXPERIENCE platform provides single source of truth dashboard to the entire business line of a company. It enables real-time concurrent design and engineering giving visibility to all the stakeholders in a single window. This eventually drives high levels of business intelligence and unprecedented collaboration between various departments of the organization. This not only saves precious time, thereby helping in meeting the challenging deadlines but also provides organizations to dedicate more brain power in planning the road ahead so as to be prepared for a completely volatile future.

CATIA 3DEXPERIENCE is much more than a CAD application. It connects all other departments of the organization through a common thread. CATIA 3DEXPERIENCE also facilitates Product Data Management & Product Lifecycle Management powered by ENOVIA.

This not only helps in predictability but also empowers organizations to manage changes efficiently. Lesser number of iterations for the New Developed Products means faster launches, lesser wastage and more profitability.

CATIA 3DEXPERIENCE delivers unmatched capabilities in multiple disciplines:

 

DESIGN/STYLING: In transportation industry, the style & design of the product plays a major role in its success in the market. Develop shape & material creativity, reach a high level of surface sophistication & quality, and get the right decision tools with physical & virtual prototypes in CATIA 3DEXPERIENCE.

Few roles to mention:

  • Product Designer
  • Transportation Designer
  • Class-A Expert

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

ENGINEERING: Mechanical engineers equipped with CATIA 3D Modeling tools can gain insight into key factors of quality and performance early in the product development phase. Digital prototyping, combined with digital analysis and simulation, allows product development teams to virtually create and analyze a mechanical product in its operating environment.

Few roles to mention:

  • Airframe Composites Designer
  • Electrical 3D Systems Designer
  • Function Driven Generative Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE2

CONSTRUCTION: Robust, industry-specific process experience and roles to design and engineer complex buildings and infrastructure projects based on 3DEXPERIENCE virtual twin technology.

Few roles to mention:

  • Building Design Engineer
  • Building Structures Engineer
  • Building and Civil 3D MEP Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

SYSTEMS ENGINEERING: The Systems Engineering solution from Dassault Systèmes delivers a unique, open and extensible development platform – a platform that fully integrates the cross-discipline modeling, simulation, verification and business process support needed for developing complex ‘cyber-physical’ products. It enables organizations to quickly and easily evaluate requests for changes or develop new products or system variants, while utilizing a unified performance-based systems engineering approach that reduces the overall cost of system and product development.

Few roles to mention:

  • Battery Systems Engineer for Transportation & Mobility
  • Avionics Architect
  • 3D Routed Systems Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

CATIA and 3DEXPERIENCE platform together can take the innovation, adaptability, profitability and efficiency of an organization to a whole new level.

Project Management & its Importance to Organizations

Most of the organizations employ traditional operating procedures for Project Management. Data handling process is usually manual (file based) which means organizations manage their activity through Excel sheets.

The overarching question for organizations is why to invest on a software when the work is being managed manually?

The answer lies in Dassault Systèmes’ Project Management solution ENOVIA powered by 3DEXPERIENCE platform which delivers highly customized solutions with respect to specific industry verticals.

Not having a Project Management solution implies:

  • Significant time is spent on non-value-added activities
  • Lack of traceability
  • No clarity on work allocation
  • Scheduling conflicts
  • Preparing data for a particular meeting involves time as well as manpower
  • Audit & compliance – collaboration with OEM & maintaining quality standards
  • Manual collection of project information which leads to process delay

challenges
Key advantages of having a Dassault Systèmes’ Project Management solution ENOVIA:

  • Shorten product development time and reduce development cost
  • Collaborate efficiently across engineering domains and locations
  • Product portfolio planning & resource planning
  • Manage complexity of product configuration and need for traceability
  • Reduce reliance on manual collection of status by directly connecting to deliverables managed in the project
  • Optimize resources and schedule to deliver the products that lead to the highest combination of revenue and margins
  • Real-time, multi-site collaborative product development
  • Single, configured product definition for all disciplines and all authoring CAD tools
  • Connect engineering definition with product portfolio definition
  • Real-time information which can be accessed anytime from anywhere
  • Provide CAD user and managers with a web browser access to the 3D definition from any device
  • Edit product structure & 3D composition
  • Apply changes and configurations from web browser

n1

To know more about Project Management solution, visit this page: https://edstechnologies.com/enovia/project-portfolio-manager/

Listen to how Suprajit Engineering benefitted from Dassault Systèmes’ 3DEXPERIENCE platform

An Integrated Solution for Manufacturing Complex Parts

Globalization and the fluctuations in customer demand in various industries have made manufacturing companies to rethink their current manufacturing process.

The components are becoming very complex to manufacture since they have to accommodate the growing need of customers’ expectation. How can these complex parts be produced? How can manufacturing companies avoid costly errors? How can companies ensure manufacturing is carried out in the most optimized way?

Traditionally, most of the manufacturing companies relied on conventional method which had a lot of silos. Dependency on multiple software solutions delayed the production & increased the production cost.

Traditional workflow:

manufacturing3

Let’s look at the challenges with respect to NC programming:

  • Due to part complexity, product development cost is increased. How can companies reduce this cost?
  • How to efficiently reduce programming lead-time from virtual manufacturing to actual production?
  • How to reduce time-to-market?
  • How to maintain quality and flexibility in a competitive environment?

Dassault Systèmes’ NC Programming & Simulation solutions provides unified access from design to manufacturing in a collaborative environment. Dassault Systèmes’ well-known brand CATIA delivers the high-end capability with respect to design & the brand DELMIA ensures the NC code generation, validation & machine simulation under one roof.

NC Programming & Simulation solutions ensure complete work flow from design to manufacturing without the need of any third-party applications.

Benefits of an integrated solution:

manufacturing3

NC Programming & Simulation workflow with Dassault Systèmes’ 3DEXPERIENCE platform

manufacturing3

By adopting Dassault Systèmes’ NC Programming & Simulation solutions which is powered by 3DEXPERIENCE platform, manufacturing companies can address the above discussed challenges and gain the following benefits:

  • Ensure the quality of NC programming, simulation and optimization
  • Increase quality significantly by leveraging NC planning and programming automation
  • Reuse corporate rules and standards for tools & machining process
  • Improve productivity enhancements for tool management, NC setup preparation, NC program creation, NC program validation and NC program simulation

manufacturing3

Smart Factory

Rise in demand, globalization and uncertain pandemic conditions have made manufacturing sector adopt various changes, one of which is smart factory or digital factory. Due to the pandemic, the adoption of digital factory is accelerated across the globe and the actual potential of digital transformation is realized even better now.

What is a Smart Factory?

smart-factory1

Smart factory leverages digital platform and technology to make significant improvements in productivity, quality, service and flexibility.

Basically, the machines are connected to cloud network with the help of smart sensors. The digital platform gets real time data from all the connected machines through smart sensors to assess the on-going production and also to tackle the risk of machine breakdowns and other unavoidable situations.

How we help customers adopt Smart Factory?

With the manufacturing landscape increasingly customized and demand driven, complex manufacturing processes must be navigated towards achieving cost and production efficiencies. This can be ensured by DELMIA – developed with leading global manufacturers – over 3DEXPERIENCE platform which will give a competitive advantage.

DELMIA delivers four desired outcomes:

  1. CONNECTIVITY
  2. Digital continuity with back office and supply chain systems for fast and accurate change management.

  1. INTEGRATION
  2. Smart data integration with analytics, reporting and visualization across the value chain

  1. CENTRALIZATION
  2. Manage, orchestrate and monitor the full production process with real-time simulation on a 3D virtual shop floor twin.

  1. INFORMED DECISION-MAKING
  2. Intelligent planning, scheduling and resourcing on a smart and data-integrated single source of truth.

Through DELMIA, digital optimization can be achieved of the below 3 operational disciplines:

smart-factory1

  1. DIGITALIZATION OF MANUFACTURING ENGINEERING
  2. Create 3D virtual processes on a data-integrated 3D virtual twin of the shop floor, to minimize risks and maximize opportunities with full operations visibility.

    • Robotics
    • Fabrication
    • Ergonomics
    • Process planning
    • Collaborative manufacturing
  1. ADVANCED PLANNING & SCHEDULING
  2. Enable data-driven what-if scenario planning, and informed decision making.

    • Sales and operations planning
    • Master planning
    • Detailed production scheduling
  1. ENHANCED MES (MOM)
  2. Optimize Manufacturing Execution Systems with smart integration to ERP and machines.

    • Labour
    • Maintenance
    • Warehouse
    • Traceability
    • Intelligence
    • Production
    • Quality
    • Centre of Excellence

Benefits of a Smart Factory:

  • Manufacturing industries get greater visibility
  • More-informed decisions can be taken
  • Achieve faster turnaround times
  • Lower costs

Thus, smart factory leverages digital platform and technology to make significant improvements in productivity, quality, service and flexibility.

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