Revolutionize Medical Device Industry with Sustainable Innovation

The healthcare industry, alternatively referred to as the medical industry or the health economy, encompasses a diverse range of economic sectors dedicated to providing products and services aimed at addressing the various needs of patients across curative, preventive, rehabilitative, and palliative care domains. To address the demands of individuals and society, interdisciplinary teams of skilled professionals and para professionals work as part of the modern healthcare industry, encompassing three essential branches: services, products, and financing.

The healthcare sector is among the largest and fastest growing in the world. It accounts for more than 10% of the GDP in many developed countries, a significant portion of the economy.

Remarkable technological advancements have been made in the healthcare sector to extend and improve the quality of life for many people. Things that were supposed to be inconceivable a few years ago are now coming to pass. The product development of medical devices has a bright future. However, there are a lot of challenges. Here are some challenges that will be faced when bringing new devices to market.

 

Accelerate the Product Development Speed with Integrated Interface for Modeling & Simulation

Modeling and simulation create more design options in a low-risk and low-cost environment faster. Each product lifecycle stage is optimized for speed and efficiency through democratization beyond the specialists to help companies:

  • Understand the physics affecting device performance to comply with Statutory requirements
  • Expedite testing and approval processes with alternatives to costly animal and human testing
  • Streamline manufacturing processes for faster & smarter decision making

 

 

Product Complexity and Change Management while Reducing the Risk of Non-Compliance

The process of handling quality issues such as Corrective and Preventive Actions and product complaints is the single most significant source of regulatory risk for medical device manufacturers today worldwide.

Effective and efficient management of quality issues by improving traceability and compliance to industry standards and QMS while eliminating non-value-added activities to reduce waste and deliver unmatched quality, safety and potency reduces regulatory risks and enhances compliance.

 

 

Deliver Patient-Centric Experiences

Medical device manufacturers are investigating ideas to deliver superior personalized, patient-centric experiences that improve patient health. This shift in innovation is focused on both the therapies and medical technologies they create and the processes that support their ecosystem.

Delivering life-like, multi-scale and multi-physic models, enabling an end-to-end virtual environment for accelerated collaborative innovation, is one of the predominant challenges that medical device manufacturers face in current scenarios.

 

Knowledge Capitalization

Medical device manufacturing companies operate in numerous isolated divisions. To manage this, many organizations have structured, complex, matrix-based organization structures attempting to enhance cross-division communication and data exchange to streamline internal processes. However, the scope is beyond the actual requirements and norms under compliance and regulations.

The digitalization of businesses that leverage continuity across the entire innovation team will address this challenge. This will transform how they innovate and operate, driving significantly enhanced margins with patient-centric experiences and increased productivity and profits.

 

Revitalize the Value Chain

Healthcare companies look to enhance their competition by accelerating innovation, maximizing ROI and creating new, connected experiences for their patients. Business leaders see significant growth in collaborative invention, and new models will emerge throughout the manufacturing value chain and traditional supply chains.

 

Transform Development & Manufacturing Operations

Decision makers or stakeholders in the healthcare industry must continually evaluate how to improve manufacturing processes to drive efficiency, quality, and performance. Leveraging digital design and production processes presents an opportunity to accelerate innovation and new product introduction.

Setting up digital manufacturing, planning and execution solutions, delivering agile manufacturing and planning operations, and offering real-time visibility and control over the business processes performed by plants and suppliers are some of the critical challenges that need to be addressed to run the development process efficiently. 

Dassault Systèmes’ 3DEXPERIENCE Platform is a one stop solution which combines engineering, quality and regulatory compliance business processes. Companies can accelerate the product development process, enhance innovation, and deliver products in compliance with regulatory norms and patient-centric approach by implementing the digital experience platform.

To get more information on how the 3DEXPERIENCE Platform drives the innovation in the medical industry, please reach out to us at marketing@edstechnologies.com

 

Achieve Product Design Excellence with CATIA 3DEXPERIENCE

CATIA is one of the widely used software applications for product design across various industries. CATIA has helped organizations to conceptualize, design and conform to the ever-changing industry standards and requirements. Across industry lines, CATIA still proves to be the most preferred product design application for any organizations.

CATIA, now powered by the 3DEXPERIENCE platform delivers unmatched capabilities of integration with existing processes and tools of any organization. 3DEXPERIENCE platform provides single source of truth dashboard to the entire business line of a company. It enables real-time concurrent design and engineering giving visibility to all the stakeholders in a single window. This eventually drives high levels of business intelligence and unprecedented collaboration between various departments of the organization. This not only saves precious time, thereby helping in meeting the challenging deadlines but also provides organizations to dedicate more brain power in planning the road ahead so as to be prepared for a completely volatile future.

CATIA 3DEXPERIENCE is much more than a CAD application. It connects all other departments of the organization through a common thread. CATIA 3DEXPERIENCE also facilitates Product Data Management & Product Lifecycle Management powered by ENOVIA.

This not only helps in predictability but also empowers organizations to manage changes efficiently. Lesser number of iterations for the New Developed Products means faster launches, lesser wastage and more profitability.

CATIA 3DEXPERIENCE delivers unmatched capabilities in multiple disciplines:

 

DESIGN/STYLING: In transportation industry, the style & design of the product plays a major role in its success in the market. Develop shape & material creativity, reach a high level of surface sophistication & quality, and get the right decision tools with physical & virtual prototypes in CATIA 3DEXPERIENCE.

Few roles to mention:

  • Product Designer
  • Transportation Designer
  • Class-A Expert

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

ENGINEERING: Mechanical engineers equipped with CATIA 3D Modeling tools can gain insight into key factors of quality and performance early in the product development phase. Digital prototyping, combined with digital analysis and simulation, allows product development teams to virtually create and analyze a mechanical product in its operating environment.

Few roles to mention:

  • Airframe Composites Designer
  • Electrical 3D Systems Designer
  • Function Driven Generative Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE2

CONSTRUCTION: Robust, industry-specific process experience and roles to design and engineer complex buildings and infrastructure projects based on 3DEXPERIENCE virtual twin technology.

Few roles to mention:

  • Building Design Engineer
  • Building Structures Engineer
  • Building and Civil 3D MEP Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

SYSTEMS ENGINEERING: The Systems Engineering solution from Dassault Systèmes delivers a unique, open and extensible development platform – a platform that fully integrates the cross-discipline modeling, simulation, verification and business process support needed for developing complex ‘cyber-physical’ products. It enables organizations to quickly and easily evaluate requests for changes or develop new products or system variants, while utilizing a unified performance-based systems engineering approach that reduces the overall cost of system and product development.

Few roles to mention:

  • Battery Systems Engineer for Transportation & Mobility
  • Avionics Architect
  • 3D Routed Systems Designer

Achieve Product Design Excellence with CATIA 3DEXPERIENCE1

CATIA and 3DEXPERIENCE platform together can take the innovation, adaptability, profitability and efficiency of an organization to a whole new level.

Project Management & its Importance to Organizations

Most of the organizations employ traditional operating procedures for Project Management. Data handling process is usually manual (file based) which means organizations manage their activity through Excel sheets.

The overarching question for organizations is why to invest on a software when the work is being managed manually?

The answer lies in Dassault Systèmes’ Project Management solution ENOVIA powered by 3DEXPERIENCE platform which delivers highly customized solutions with respect to specific industry verticals.

Not having a Project Management solution implies:

  • Significant time is spent on non-value-added activities
  • Lack of traceability
  • No clarity on work allocation
  • Scheduling conflicts
  • Preparing data for a particular meeting involves time as well as manpower
  • Audit & compliance – collaboration with OEM & maintaining quality standards
  • Manual collection of project information which leads to process delay

challenges
Key advantages of having a Dassault Systèmes’ Project Management solution ENOVIA:

  • Shorten product development time and reduce development cost
  • Collaborate efficiently across engineering domains and locations
  • Product portfolio planning & resource planning
  • Manage complexity of product configuration and need for traceability
  • Reduce reliance on manual collection of status by directly connecting to deliverables managed in the project
  • Optimize resources and schedule to deliver the products that lead to the highest combination of revenue and margins
  • Real-time, multi-site collaborative product development
  • Single, configured product definition for all disciplines and all authoring CAD tools
  • Connect engineering definition with product portfolio definition
  • Real-time information which can be accessed anytime from anywhere
  • Provide CAD user and managers with a web browser access to the 3D definition from any device
  • Edit product structure & 3D composition
  • Apply changes and configurations from web browser

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To know more about Project Management solution, visit this page: https://edstechnologies.com/enovia/project-portfolio-manager/

Listen to how Suprajit Engineering benefitted from Dassault Systèmes’ 3DEXPERIENCE platform

An Integrated Solution for Manufacturing Complex Parts

Globalization and the fluctuations in customer demand in various industries have made manufacturing companies to rethink their current manufacturing process.

The components are becoming very complex to manufacture since they have to accommodate the growing need of customers’ expectation. How can these complex parts be produced? How can manufacturing companies avoid costly errors? How can companies ensure manufacturing is carried out in the most optimized way?

Traditionally, most of the manufacturing companies relied on conventional method which had a lot of silos. Dependency on multiple software solutions delayed the production & increased the production cost.

Traditional workflow:

manufacturing3

Let’s look at the challenges with respect to NC programming:

  • Due to part complexity, product development cost is increased. How can companies reduce this cost?
  • How to efficiently reduce programming lead-time from virtual manufacturing to actual production?
  • How to reduce time-to-market?
  • How to maintain quality and flexibility in a competitive environment?

Dassault Systèmes’ NC Programming & Simulation solutions provides unified access from design to manufacturing in a collaborative environment. Dassault Systèmes’ well-known brand CATIA delivers the high-end capability with respect to design & the brand DELMIA ensures the NC code generation, validation & machine simulation under one roof.

NC Programming & Simulation solutions ensure complete work flow from design to manufacturing without the need of any third-party applications.

Benefits of an integrated solution:

manufacturing3

NC Programming & Simulation workflow with Dassault Systèmes’ 3DEXPERIENCE platform

manufacturing3

By adopting Dassault Systèmes’ NC Programming & Simulation solutions which is powered by 3DEXPERIENCE platform, manufacturing companies can address the above discussed challenges and gain the following benefits:

  • Ensure the quality of NC programming, simulation and optimization
  • Increase quality significantly by leveraging NC planning and programming automation
  • Reuse corporate rules and standards for tools & machining process
  • Improve productivity enhancements for tool management, NC setup preparation, NC program creation, NC program validation and NC program simulation

manufacturing3

Smart Factory

Rise in demand, globalization and uncertain pandemic conditions have made manufacturing sector adopt various changes, one of which is smart factory or digital factory. Due to the pandemic, the adoption of digital factory is accelerated across the globe and the actual potential of digital transformation is realized even better now.

What is a Smart Factory?

smart-factory1

Smart factory leverages digital platform and technology to make significant improvements in productivity, quality, service and flexibility.

Basically, the machines are connected to cloud network with the help of smart sensors. The digital platform gets real time data from all the connected machines through smart sensors to assess the on-going production and also to tackle the risk of machine breakdowns and other unavoidable situations.

How we help customers adopt Smart Factory?

With the manufacturing landscape increasingly customized and demand driven, complex manufacturing processes must be navigated towards achieving cost and production efficiencies. This can be ensured by DELMIA – developed with leading global manufacturers – over 3DEXPERIENCE platform which will give a competitive advantage.

DELMIA delivers four desired outcomes:

  1. CONNECTIVITY
  2. Digital continuity with back office and supply chain systems for fast and accurate change management.

  1. INTEGRATION
  2. Smart data integration with analytics, reporting and visualization across the value chain

  1. CENTRALIZATION
  2. Manage, orchestrate and monitor the full production process with real-time simulation on a 3D virtual shop floor twin.

  1. INFORMED DECISION-MAKING
  2. Intelligent planning, scheduling and resourcing on a smart and data-integrated single source of truth.

Through DELMIA, digital optimization can be achieved of the below 3 operational disciplines:

smart-factory1

  1. DIGITALIZATION OF MANUFACTURING ENGINEERING
  2. Create 3D virtual processes on a data-integrated 3D virtual twin of the shop floor, to minimize risks and maximize opportunities with full operations visibility.

    • Robotics
    • Fabrication
    • Ergonomics
    • Process planning
    • Collaborative manufacturing
  1. ADVANCED PLANNING & SCHEDULING
  2. Enable data-driven what-if scenario planning, and informed decision making.

    • Sales and operations planning
    • Master planning
    • Detailed production scheduling
  1. ENHANCED MES (MOM)
  2. Optimize Manufacturing Execution Systems with smart integration to ERP and machines.

    • Labour
    • Maintenance
    • Warehouse
    • Traceability
    • Intelligence
    • Production
    • Quality
    • Centre of Excellence

Benefits of a Smart Factory:

  • Manufacturing industries get greater visibility
  • More-informed decisions can be taken
  • Achieve faster turnaround times
  • Lower costs

Thus, smart factory leverages digital platform and technology to make significant improvements in productivity, quality, service and flexibility.

Ensuring Seamless Collaboration in Food & Beverage Industry

Innovation is very vital for the growth of any company. Anticipating and meeting the needs of consumer creates consumer trust and brand value. Behind a successful brand, there is a team of many individuals contributing with their expertise. However, these efforts from the team members are more often fragmented and results in lower performance and profitability.

The Benefits of Going Digital in Food & Beverage Industry-1

Individual departments perform tasks in silos and miss out on connecting with the other departments, which leads to a lot of non-value-added time.

The food & beverage industry, in particular, is facing the below challenges:

  • Coping up with health & wellness trends – There is a surge in demand for healthier products in the times of COVID-19. For companies, it has become a mandate to expand and modify the existing portfolios to support the demand for products that are natural, botanical & contain plant-based proteins. The formulation needs to be altered as the focus has changed from food to nutrition. Reduction of added salt, sugar, and fats is a must, and there is a need to come up with foods that nourish each body type.
  • The Benefits of Going Digital in Food & Beverage Industry-2

  • Ever changing consumer behaviour – The recent trends like an inclination towards Hyper-Local food and alcohol-free beverages are here to stay. Consumers are looking for new ways to engage with brands and aspire for products that could reflect their unique identity. Market needs are shifting faster than ever before, and companies must adapt quickly to deliver meaningful innovation as per the changing consumer preferences.
  • The Benefits of Going Digital in Food & Beverage Industry-3

  • Pressure of earning profits – There is growing pressure from investors to drive sustainable growth and increase profits. Also, the pressure of rising commodity and resources cost needs to be managed. Fragmented IT infrastructure and declining IT budgets are forcing companies to look for more efficient solutions.
  • The Benefits of Going Digital in Food & Beverage Industry-4

  • Production getting complex – Demand for more personalized products is leading to an increase in SKUs. Also, there is a pressure of coming up with new assortments with more channels to serve. Managing production complexity to provide the right product at the right time is critical.
  • The Benefits of Going Digital in Food & Beverage Industry-5

However, not all companies have the means & resources to manage these challenges in the most efficient way. It is high time for food & beverage companies to adopt the “digitalization” for product development to take innovation and profits to the next level.

 

The benefits of going digital in the food & beverage industry are as described below:

Seamless Collaboration – In the food and beverage industry, the multiple teams need to collaborate to bring new ideas, products and artwork to market. Gone are the days when companies could afford the inefficiencies and losing market opportunities from disjointed product data. The need of the hour is to tie product innovation, development and commercialization processes together with a holistic platform that provides multiple applications for continuity and connectivity of information, people, and processes.

The Benefits of Going Digital in Food & Beverage Industry-6

Developing a successful product that excites consumers requires an integrated approach across formula, packaging and labelling design.  Unfortunately, most companies support the development process with a patchwork of point solutions that are stitched together but not integrated, resulting in poor efficiency, product launch delays, and missed customer expectations.

For an organization to manage its work smoothly, the disconnect between departments needs to be dealt with so that everyone has access to accurate and updated information in real-time on a single platform.

 

Integrated Project Management & Clear Business Dashboards Launching a new product to market is as fast as your slowest link is. Typically, the project managers who are deprived of the right system need to refer multiple systems and manually collect and collate project statuses from different stakeholders. With the adoption of an integrated project management capability tool, project managers can focus on actual project management activities like evaluating the project progress, identifying and reducing risks, and aligning resources to maintain or accelerate schedules.

When project statistics, assigned tasks, dependencies, risks status, timelines, financials, meeting minutes are all contained on a platform with established processes, managers can improve project execution and performance.

The Benefits of Going Digital in Food & Beverage Industry-7

Competing for new opportunities and growing faster than competitors requires real-time data and the insights it provides. Companies are pursuing greater speed, scale, and simplicity across every area of their operations. Real-time data is the catalyst making these three goals and many others possible to achieve.

 
Immersive Virtual Reality – The need of the hour is to enable food & beverage companies to create high-end visualizations for interactive marketing and sales experiences. It is required to quickly create unique products, digital assets, images and videos to engage the customers with interactive and personalized product experiences. The companies also need to virtually bring together Brand Manufacturers, Artwork Studios, Agencies and Packaging Suppliers to accelerate breakthrough designs. With this, companies can shorten package design cycles, reduce costs, lower the possibility for production issues and virtually eliminate recalls.

The Benefits of Going Digital in Food & Beverage Industry-8

The era of static 2D planograms is nearing its end. By realistically simulating immersive, lifelike 3D store environments, food & beverage product brands and retailers can better imagine, validate and deploy winning shopping experiences while increasing product appeal, in-store execution, compliance, brand & category profitability and equity all while setting themselves apart from the competition.

 

Eliminate the Prototyping – In the modern design era, leading digital tools introduce modeling and simulation into the design. These tools enable innovators to focus on developing the ideal solution for the consumer. Automating the impact analysis of design decisions gives them the ability to iterate more freely.

To create better product and package designs, expensive prototyping can be eliminated through modelling and simulation. By using digital tools, identifying and eliminating mistakes in the digital stage is done, when changes are least expensive. Companies can digitally model and simulate the product, before committing a dime in the physical world.

The Benefits of Going Digital in Food & Beverage Industry-9

To sum up, food & beverage companies need to adopt digital solutions to take innovation and profits to the next level. All the key stakeholders in an organization need to be empowered to make the right decisions by having access to the project insights. These insights must be made available in real-time so that it can be used effectively by the stakeholders of the organization. Informed decisions are always better than snap decisions.

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